The Airlay-S is designed for the aerodynamic forming of the web. Its special Patented technical configuration allows to lay the fiber along the web thickness in a S-shape, strongly increasing the longitudinal strength of the product. Especially suitable for insulation pad manufacturing, the Airlay-S processes all kinds of fibers, shoddy, natural, mineral and synthetic whether they are short or long, offering a wide production range also in automotive, filtration, furniture and building industry. Optionally equipped with a double feeding unit the Airlay-S can blend fiber with non-fibrous matter like polyurethane foam, wood chips and other material. The Airlay-S can process any kind of fibers with a maximun length of 100 mm and a minimum granulometry of 2 mm. PET, PP and Bico fibers can only be used as binder (no powder components like EVA or phenolic resins).

The Weighing Scale weighs the web and continuously adjusts and corrects the fiber flow in order to ensure an excellent regularity of transversal density.

Designed for the aerodynamic formation of low basic weight felts and high-loft products, the Air Card allows to produce a fibrous mat placing the various mixtures of fiber randomly, giving an isotropic orientation and therefore a comparable strength in the MD and CD direction. The machine is fed by a volumetric feeder that creates the web and it is composed by a pre-card and an air-card unit equipped with some opening and working cylinders having the function of orientate the fibers and calibrate the product. Essential product features are achieved in filtration, furniture and construction industry.